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Zhijiang BSL battery technology service company

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Home > Products > Automobile Battery Assembly Line > Automatic Assembly Line for Automotive Batteries
Automatic Assembly Line for Automotive Batteries
Automatic Assembly Line for Automotive Batteries
  • Automatic Assembly Line for Automotive Batteries
  • Automatic Assembly Line for Automotive Batteries

Automatic Assembly Line for Automotive Batteries

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Product Description

Automatic Assembly Line for Automotive Batteries

This Assembly Line is applied to batteries from 12V36AH to 12V100AH/200AH, i.e. the battery container type can be 1*6 or 2*3.This assembly line consists of plate enveloping and plate group distribution, automatic COS, short circuit testing machine, inter-cell welding, welding quality checking, short circuit testing, battery cover heat sealing, terminal welding, leakage testing, etc.

1 . Layout

2. Production Capacity: taking 80AH as example, 1000pcs/ 8 hours

3. Required operators: 8 workers (3 workers for plate enveloping and plate group distribution, 3 workers for four-station Cos Machine, 1 worker for heat sealing, 1 worker for battery unloading)

4. Electrical configuration for the equipment: All the control program PLC are using MITSUBISHI, the pneumatic parts are using AIRTAC and SMC.

5. All the independent equipment adopts full enclosed protection, the doors and windows are made by aluminum alloy; each part where generates lead smoke and lead dust is reserved with suction opening, to ensure that the external environmental protection equipment can be connected.

6. Total Power: about 120kw

7. Equipment Dimension: length is about 35000mm

8. Equipment Energy Consumption: compressed air ≥500kpa;

Natural gas pressure is 15kpa~20kpa; Oxygen pressure is 300kpa-350kpa

9. Basic technical parameter for each equipment

NO.

Equipment Name

Equipment Composition

Technical Description

1

Enveloping Machine

1. main body

2. distribution and collection section

3. Vacuum pump and filter tank

4. environmental protection connection barrel

1. apply to PE separator;

2. plate length:100mm-150mm

3. plate width:100mm-150mm

4. enveloping speed: 100pcs-120pcs/min.

5. distribution speed: 200pcs-240pcs/min.

6. plate requirement: No lead paste off and no obvious damage

2

Plate Turnover Tray

1. The equipment is used for plate turnover and buffer storage between enveloping and COS;

2. Adopt unpowered revolving mode;

3. can cross-stack the plate groups;

3

Four Stations COS Machine

1. four-station COS machine

2. one set of mold fixture

1. Apply to lead antimony alloy or lead calcium alloy, lead calcium tin alloy;

2. four stations working: loading plate group manually; automatic brushing lug and dipping soldering flux; automatic welding; unloading plate group manually;

3. fixture adopts double-action plate as clamping mode, fixture is same for battery smaller than 12V100Ah;

4. Soldering flux for COS machine has two kinds, i.e. water-based and oil-based,

water-based welding effect is better.

5. According to the lug width the bus-bar size can be added 1.5mm on both sides, the minimum thickness of bus-bar can be controlled around 7 mm;

6. Mold changing time is about 30mins; mainly depending on your operation skill;

4

Automatic Conveyor

1. Automatic conveyor length is 3000mm;

2. Stainless steel roller ;

3.Aluminum alloy guide plate adjustment;

5

High voltage short circuit testing machine

1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ;

2. Short circuit testing method adopts constant voltage, test the resistance through current setting;

3. The current can be set to test the evaluation based on the user`s quality requirement to the battery;

4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ;

5. The testing is completed before inter-cell welding, which can reduce plastic container waste.

6

Automatic Conveyor

1. Stainless steel roller ;

2. Aluminum alloy guide plate adjustment;

3. Conveyor length is 1500mm ;

7

Inter-cell Welding Machine

1.The equipment is used for welding and jointing the six single plate group ;

2. Welding adopts cylinder, double-action clamping mode;

3. The equipment adopts Japan MIYACHI Controller

8

Automatic Conveyor

1. Stainless steel roller ;

2. Aluminum alloy guide plate adjustment;

3. Conveyor length is 1500mm ;

9

Welding Spot Testing Machine

1. Welding spot testing machine is used for test the quality of inter-cell welding ;

2. Equipped with alarm and rejection function for unqualified battery.

3. The current can be set according to the user`s quality requirement to the battery, to test the resistance mode.

10

Unpowered Conveyor

1. Equipment length is 1500mm;

2. Stainless steel roller;

3. Aluminum alloy guide plate adjustment;

11

Automatic Heat Sealing Machine

1. The equipment is mainly used for the sealing of battery container and cover.

2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover;

3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal.

4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.

12

Automatic Conveyor

1. Length is 1500mm

2. Stainless steel roller, automatic conveying

3. Aluminum alloy guide plate adjustment.

13

Terminal Welding Machine

1. The equipment is mainly used for terminal welding.

2. It simulates manual welding mode, welding head revolving diameter can be adjusted and according to the diameter size of the terminal.

3. Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded.

4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover.

5. Welded terminal size can be made according to user`s terminal size ;

6. The depth of terminal welding is generally about 4mm;

14

Automatic Conveyor

1. Length is 1500mm

2. Stainless steel roller, automatic conveying.

3. Aluminum alloy guide plate adjustment;

15

Leakage Testing Machine

1. It adopts double stations leakage testing;

2. Leakage testing generally adopts positive pressure testing mode.

3. The constant voltage pressure and time cab be set for testing the value according to the user`s requirement;

16

Manual Conveyor

1. Equipment length is 1500mm;

2. Stainless steel roller;

3. Aluminum alloy guide plate adjustment;















































































































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Product Categories : Automobile Battery Assembly Line

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