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Home > Products > Plate Making Equipment > Lead Balls Granulating Machine > Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
  • Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
  • Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
  • Lead Balls Granulator (Lead Ingot Cold Cutting Machine)
  • Lead Balls Granulator (Lead Ingot Cold Cutting Machine)

Lead Balls Granulator (Lead Ingot Cold Cutting Machine)

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Basic Info

Model No.: efewf

Product Description

Description:

In lead-acid battery industry, before lead oxide is manufactured, the lead ingot must be made into lead balls at first. Traditionally lead is mostly molten in casting lead balls or cutting lead balls. Then the lead balls are made into lead oxide in the Ball Mill.

According to the above process, we have developed this automatic production equipment for lead ingot cold cutting, revolutionized the traditional process of molten lead casting, and implemented automated production of lead balls by cold cutting. The whole equipment is controlled by PLC. This solves not only some problems (high pollution, high energy etc.) from traditional process, but also provides advantages (clean environmental protection, energy saving, efficient production etc.) for lead-acid battery industry.

This equipment is mainly composed of the following units:

* Mechanical part

* Electric control system

* Hydraulic system

* Pneumatic system

* Photovoltaic system

and realizes organic technology integration of PLC control, stepping control, pneumatic proportional control, hydraulic proportional control and photoelectric sensor control.


Working principle

Lead ingot transmission mechanism includes intermittent transmission mechanism and stepping transmission mechanism. Intermittent transmission means separate part (commonly known as vice machine), while stepping transmission is located in the main frame and has two conveyors that connect each other with 90°angle. Intermittent transmission mechanism and main machine connect part transmission, and uses a height gap plus 45°of bevel to complete lead ingot flip. Each flip frequency is controlled by photoelectric sensor. Whether flip is correctly placed or not, will be checked by a set of photoelectric correlation detection switch. Lead ingot flips on the roller conveyor and runs into brush mechanism for its surface. After being cleaned, with stepping scraper conveyor, lead ingots goes into compaction and intensify mechanism that are made from 4 cylinders in order to locate lead ingot.

Slicing mechanism controls the hydraulic cylinder through the photoelectric switch and makes them move up and down to finish lead ingot section. Lead sheet falls into the roll extrusion and is compressed. Some concave holes are distributed on the surface of roll. At runtime the roll extrusion makes lead sheet into concave hole. Each hole has a sliding eccentric axis, which is used to complete the material return. Returned lead balls tumbles down into the lower slope balls of scraper conveyor. The key part of the equipment is extrusion, which uses a set of roller mold that is driven by hydraulic motor. At the operating station there is photoelectric switch for protection, when there is a hard squeeze, hydraulic motor automatic unloading or photoelectric detect hob rotational, equipment will stop running immediately, to prevent personnel injury and equipment damage.

Technical Parameter:

1. Voltage: 380V, three to four lines, 50 Hz.

2. Installed power: 28.8 kw/h.

3. The actual use of power: 15 kw/h or less

4. Single equipment set: use 1 standard lead ingot (45 kg per ingot), granulation meets normal production requirements for one 24T ball mill machine or two 14T ball mill machines

5. Granulation size: 25 * 25 * 17 mm to 20 mm

6. Balls weight: 75 ~ 100 g + 15 g

7. Production: 1.8 T/H ~ 2 T/H

8. Applicable air pressure: not less than 0.4-0.7 Mpa

9. Suitable water pressure: 0.2 Mpa

10. Water temperature: 10 ℃ to 25 ℃

11. Granulation equipment export height: 350 m

12. Hydraulic oil for Equipment> Great Wall brand anti-wear hydraulic oil L - HM46

13. Equipment specification:

The main machine: 3028mm×1040mm×2100mm.

Vice machine: 2200mm×760mm×1450mm

Lead balls of scraper conveyor: 1450mm×350mm×1250mm

14. Weight of the whole machine: about 4 T

Main Configuration

No.

Item

Model

Amount

Unit

1

Slider

HD/HK-000

1

pc

2

Hob

HD/GD287

2

pc

3

Ejector Axis

HD/HZ73

252

pc

4

Roller gear

HD/CL300

2

pc

5

Cutter

HD/QD159-000

1

pc

6

Slide rail

HGH35CA-1-320

2

pc

7

Cleaning brush

HD/MS160

2

pc

8

Clamping Cylinder

SDA63X30-B-HF418A

2

pc

9

Compress cylinder

SC80X75-HF417A

1

pc

10

Spillover valve

DB10-1-50B/100

1

pc

11

Spillover valve

DB10-1-50B/200

1

pc

12

Electromagnetic directional valve

4WE10H31B/CG24N9Z5L

1

pc

13

Electromagnetic directional valve

4WE10T31B/CG24N9Z5L

1

pc

14

Wheel pump

CBQ-G540-AFP

2

pc

15

Hydraulic motor

IY4-3000I6D12011

1

pc

16

Flower key chain axis

CD004734-101

1

pc

17

Valve block

120*115-180

1

pc

18

Condenser

GLC2-3

1

pc

19

Hydro cylinder

HD/YG100-000

1

pc

20

Stepping reducer

HF120-25

1

pc

21

Cycloid reducer

0.75KW

1

pc

22

Brush Motor

0.25KW

1

pc

23

Vertical motor

15KW

1

pc

24

Vertical motor

11KW

1

pc

25

Stepping motor

48

1

pc

26

Mitsubushi PLC

FX1N-40MT-001

1

pc

Lead Balls Cold Cutting Machine

Looking for ideal Lead Balls Granulator Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Lead Ingot Cold Cutting Machine are quality guaranteed. We are China Origin Factory of Lead Balls Cold Cutting Machine. If you have any question, please feel free to contact us.

Product Categories : Plate Making Equipment > Lead Balls Granulating Machine

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